WEMAC PET瓶啤酒饮料洗涤填充封盖线和机器三个系统

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1. Brief description of bottle unscrambler:

本机是我们公司设计和制造的专利产品，基于引进国际先进技术，结合了国内饮料行业的特点和独立设计和制造的需求。它在20世纪90年代具有高级水平。它用于排序无序的聚酯瓶。散射的瓶子通过电梯送入瓶子毫无思越的瓶环。通过转盘的推力，瓶子通过瓶子转动装置和空气流进入瓶子以定位它们。瓶子布置成使得瓶子的口直竖直，并通过空气输送瓶输送系统输出到下一个过程中。该机器的主体采用优质不锈钢制成，其他部件也由无毒和耐用的材料系列制成。电气和气动系统选自进口部件。整个工作过程由PLC编程控制，因此设备故障率低，可靠性高。

2.适应范围：

YF-LPJ-2200 automatic bottle unscrambler is an upgraded product of our company. It is a multifunctional automatic unscrambler for round bottles, flat and square products in the food, medicine, daily chemical and other light industries.

3. unscrambler的工作流程：

瓶仓库→瓶储物桶→解读瓶子→滑动到瓶子→空气输送

First manually pour the bottle into the elevator bucket

瓶子被电梯送到瓶子拆卸器的分拣箱

The bottles enter the unscrambler bin for sorting. When sorting, the bottles are inverted and passed through the bottle turning mechanism, and directly passed through the bottle turning mechanism without being inverted.

穿过瓶子转动机构的瓶子通过瓶子夹紧机构直接从瓶出口传递到输送线。

4.设备优势：

Advanced functions, simple operation, compact structure, the whole machine adopts mature technology PLC control system, so that the whole machine runs stably and at high speed

The operating system adopts touch screen control, easy to operate, practical and efficient

The body is made of stainless steel to ensure that the bottle is clean and pollution-free

Imported original electrical appliances, stable performance, extremely low failure rate

It has functions such as stop of jammed bottle and alarm when equipment is abnormal

连接使用时，它具有通热瓶阻塞警报的功能，它将在处理后自动启动

与传统瓶子拆卸器相比，它的尺寸小，速度快，结构简单，重量的一半，移动和运输方便

Wide range of use, one machine with multiple functions and strong adaptability, both round and square bottles can be sorted, and there is no need to replace mold parts when changing products

The loss rate is low. Taking 500ml conventional PET bottles as an example, the loss rate of 12g bottles is 4/10000, and the loss rate of 12g bottles is 3/10000. The loss rate of traditional recommended unscrambler is above 12/10000.

The hoist changes its position according to the site, which greatly adapts to the production site

Convenient connection and docking, direct air delivery or conveying docking after the bottle is discharged

该设备用于生产啤酒的生产宠物瓶子。漂洗，填充和封盖集成在一台机器中。

通过皮带输送机进入三合一机器的冲洗部分。安装在旋转盘上的夹具捕获瓶子并将其转动180度并使瓶颈面部接地。在特殊的冲洗区域中，夹具上的喷嘴喷洒水以在墙壁上冲洗瓶子。

进入填料进入填料的瓶子由主体保持板切换。由凸轮作用的填充阀可以上下实现。它采用平衡压力灌装方式。当内瓶压与内部液体罐平衡时，填充阀打开并开始填充，填充阀在完成填充时向上移动并留下瓶颈。

The full bottle is transferred to the capping part through hold body transition poking wheel. The stop screwing knife holds the bottle neck, keeps bottle upright not rotating. The拧封盖头保持革命和自动化。它可以完成整个封盖课程，包括捕捉，压制，通过凸轮的动作放电。通过竖起轮将整个瓶子转移到瓶出口输送机以使下一个过程。

整个机器用窗户封闭，封闭窗口的高度高于1台机器的3位，在封闭窗口的底部有返回空气出口

整机由PLC与触摸控制screen as the human-machine interface. The amount of the drinks in the storage tank can be controlled automatically. The filling and capping will be stopped automatically when there is no bottle. When bottles are cramped wrongly or when caps are not available, the machine can be stopped automatically.

变频技术用于轻松调整操作速度。生产能力可以数字上显示，可以方便地调整。

1)反压力filling method.

2）带弹簧式机械提升设备的灌装机升级玻璃瓶，大型轴承支撑羽毛在增值税和指导杆在结构方向上，有预覆盖特征。

3）采用长管灌装阀，有CO₂完全与玻璃瓶内的空气交换，有效地降低氧气的漂洗。圆柱液位和由可变信号控制的背压比例。快速，稳定，准确，一次真空吸尘。

4）高压泡沫刺激器配备，以最小化颈部残留的空气。

5) Centralized automatic lubrication system, simple for maintenance.

6）在封盖系统之前，我们有喷射系统将瓶口上的啤酒泡沫移除，以确保氧气含量小于R0.15 mg o₂/l

7) Filling level tolerances : ± 2.0 mm

8）瓶休息率：最大。0.01％（1：10,000）

9）灌装机包括破碎的瓶子，自动停止阀门，破碎的瓶子洗涤和泡沫自动排气装置。

10）具有完美的CIP清洁功能，并能够用酸，碱液和热水冲洗填充管。

11）所有与阀门，罐，管道接触的材料都是由不锈钢3电子游戏大厅04材料制成的，镜面抛光墙体内外，确保其健康。

12）手动干式油润滑系统，确保设备维护更方便。